OEM Lost Foam Clay Coated Resin Sand Gravity Metal Mold Precision Investment Dewaxing Vacuum Low Pressure Die Carbon Alloy Brass Casting

• Customization: Available
• Casting Method: Thermal Gravity Casting
• Process: Die Casting/Lost Wax Casting/Precision Casting
• Molding Technics: Pressure Casting/Gravity Casting
• Application: Machinery Parts/Auto Parts/Hardware
• Material: Stainless Steel/304/Alloy Steel/Aluminum Alloy
• Surface Preparation: Polishing/Sand Blast/Spray-Paint
• Surface Roughness: Ra12.5
• Machining Tolerance: +/-0.10mm
• Standard: ASTM
• Certification: CE, ISO 9001:2000, ISO 9001:2008
• Transport Package: Packed with Free Fumigating Wooden Case
• Trademark: OBT
• Origin: Shandong, China
• Production Capacity: 100000 Piece/Pieces Per Month

Product Description

1.Product Description                                                                                                        

Material	Aluminum Alloy:5052 /6061/ 6063 / 2017 / 7075 / etc.
	Brass Alloy:3600/ 3602 / 2604 / H59 / H62 / etc.
	Stainless Steel Alloy:303 / 304 / 316 / 412 / etc.
	Steel Alloy:Carbon Steel / Die Steel / etc.
	Titanium Alloy: Grade 1/Grade 2/Grade 2 H/Grade 3/Grade 5/etc.
	We handle many other type of materials. Please contact us if your required material is not listed above.
Process	Lost wax casting + cnc machining
Casting dimension tolerance	CT7
Casting surface roughness	Ra 12.5um
Casting weight range	0.1-90kg
Casting Size	Max linear size: 1200mm, Max diameter size: 600mm
Machining Precision	Positioning accuracy 0.008mm, Rep. position. accuracy  0.006mm
Machining surface roughness	Ra0.8~6.3um
Max Travel Of Spindle	1800mmx850mmx700mm
Max Turning Diameter	1000mm
Material standard	GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR.......
Surface treatment	KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting,  Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Service available	OEM & ODM
Quality control	0 defects,100% inspection before packing
Application	Aerospace industry: Jet engine airfoils. Trigger guards and black receiver. Energy: Anvil, gate valve, wellhead control EQP, wellhead EQP. Mining&Heavy machinery: Gear housings,Jaw plates,Rock breaker, Excavator parts Agriculture machinery: Tractor parts,  Root grapple rake attachment Pumps&Valves: All kinds of pumps and valves. Transportation: Cylinder heads, Engine support, Suspension arm, Front and Rear brake calipers.

2.Major Machining Equipment List                                                                                   

Machining Capabilities
Three-Axis turning centre: 1	Four-Axis Vertical Machine Center: 28
Four-Axis Horizontal Machine Center: 1	CNC Milling Machine: 6
Vertical Lifting Milling Machine: 4	Universal Milling Machine: 2
Plane Milling Machine: 2	Fase Milling Machine: 3
CNC Lathe Machine: 27	Oblique Guide CNC Lathe Machine: 2
Engine Lathe Machine: 6	Special Lathe: 5
Radial Drilling Machine: 4	CNC Porous Drilling Machine: 6
CNC Spcial Drilling Machine: 2	Cylindrical Drilling Machine: 11

3.Other casting processes available                                                                                 

	Sand Casting	Investment Casting    (Water Glass )	Investment Casting     (Silica Sol)	Shell Moulding Casting	Gravity Die Casting	High-Pressure Die Casting	Lost Foam Casting
Metals	Ferrous and Non-Ferrous	Most Ferrous	Most Ferrous	Most Ferrous	Only Non-Ferrous	Only Non-Ferrous	Most Ferrous
Size of Components	All Sizes	Small and medium	Small	Medium	Medium and big	Small and medium	Medium
Weight of Components (Kg)	1(kg) - Many tonnes	0,25 - 50 (kg)	0,1 - 30  (kg)	1 - 50 (kg)	1 - 100 (kg)	0,2  - 20 (kg)	1 - 200 (kg)
Flexibility of design for conversion from weldments to castings	High	Very Excellent (WELD2CAST most popular method)	Excellent	High	Moderate	Relative high	High
Production unit (pcs)	Suitable for very low and medium series	Suitable for low and medium series MOQ 50 pcs	Suitable for low and medium series MOQ 100 pcs	Suitable for low and medium series MOQ 300 pcs	Suitable for low and medium series MOQ 100 pcs	Suitable for medium and high series  MOQ 1000 pcs	Suitable for medium series
							MOQ 500 - 1000 pcs
Needs of secondary machining	High	Moderate	Low	Low	Moderate	Very Low	Low
Product manufacture cost	Low	Low	Medium	Medium	Low	Medium	Medium/High
Dimension casting tolerance acc. with ISO 8062	CT10 - CT12	CT7 - CT9	CT4 - CT6	CT7 - CT8	CT7 - CT8	CT4 - CT5	CT7 - CT8
Minimum of cast wall thickness	6 - 8  mm	4 - 5  mm	2  mm	5 mm	4 mm	2,5  mm	3 mm
Draft angle need (deg ° )	± 2,0 °	± 1,0 °	± 0,5 °	± 1,0 °	± 1,0 °	± 0,5 °	± 1,5 °
Surface finish (Ra) µ	Ra 50 µ	Ra 25 µ	Ra 3,2 µ	Ra 25 µ	Ra 12,5 µ	Ra 3,2 µ	Ra 25 µ
Casting Alloys	Iron,Ductile Iron, ADI - (Austempered ductile iron) ,Low-Alloy Steel, High-Alloy Steel,Stainless Steel,Aluminium, Copper, Bronze	Low-Alloy Steel,High-Alloy Steel,Stainless Steel,Hastelloy	Low-Alloy Steel,High-Alloy Steel,Stainless Steel,Duplex Stainless Steel,Titatium	Ductile Iron,ADI- (Austempered ductile iron),Low-Alloy Steel,High-Alloy Steel, Stainless Steel,Duplex Stainless Steel	Aluminium, Copper	Aluminium,Zinc, Magnesium	Iron,Ductile Iron,ADI - (Austempered ductile iron),Low-Alloy Steel,High-Alloy Steel,Copper

4.Casting Products                                                                                                           

5.Product advantages                                                                                                       

6.Inspection Tools                                                                                                             

7.Lost Wax Casting Process                                                                                             

8.Our advantage                                                                                                              


9.Packing & Delivery                                                                                                        
We promise our clients careful, safe and tight package for exporting!
Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box
Special packing: custom packaging + wooden box

10.Company Profile                                                                                                          

Win the future OBT: OBT is founded in 2003, as the leading manufacturer and exporter in the lost wax casting industry for 19 years old, abiding by the corporate philosophy superior quality, reasonable price and perfect after-sales service, relying on exquisite R&D research and Germany manufacturing technology. Our OBT provide the safest non-standard customized lost wax casting products for our clients to help them develop the market. Products including: Auto parts, machinery parts, hardware accessories, tube valve pump etc. OBT has got ISO9001, ISO14001, CE,EAC, TUV, SGS, SABER, TS16949, CE, EAC, SGS security certificate and supplied our best productions and services to more than 40 countries including America, Europe(France, England, Germany, Swedish, Hungary, CE Czech Republic, Russia, Ukraine, Italy, Poland, etc) South America, East South, Australia and Africa market successfully, and has won wide acclaim from customers. We have spread world market to more than 382 customers including distributors and end users customers.

 

In the future, O. B. T Group will constant adhering to the business philosophy of people-oriented, customer first, make persistent efforts to strengthen product development and take the advantage of group superiority, with the latest technology and perfect quality, we would develop the international market vigorously to provide a one-stop comprehensive solution to our client.

11.FAQ                                                                                                                              
Q1: How to customize products?
A1:Attach your drawings with details (material, surface treatment, quantity and special requirements etc).
Q2: Can you make the parts based on the sample?
A2:Yes, we could provide a rough cost and will measure and design the drawing according to your sample.
Q3: Can my design be safe after sending it to you?
A3: We can sign the NDA before you send it.                                                                                                                                                                    Q4:What kind of production service do you provide?
A4:Mold making, lost wax casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.        
Q5:How does the company control the quality?
A5: Inspection product with professional equipment , like CMM, height gauge, caliper & micrometer, Ultrasonic fault detector, Hardness tester, Spectrum analyzer, impact testing machine, quadratic equipment .


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